Fault causes and troubleshooting methods of sewage pump
fault causes and troubleshooting methods of sewage pump
1. Cause analysis and troubleshooting methods of pump flow or head decrease
pump reverse rotation
the conveying head is too high
the pumped medium is bypassed
water outlet pipe leaks
the outlet pipe may be partially blocked by sediment
the pump is partially blocked
impeller or base worn
turn off the main power supply of the control box and replace the two-phase power line
check: whether the model selection is correct; Whether the outlet pipe size is correct
check whether the valve is closed, and then test the pump at full load
find out the leakage point and repair it
check the pipeline, clean or replace it
check and clean the pump (including those used in filtration)
adjust clearance or replace parts
2. No flow after pump operation
cause analysis and troubleshooting
air plug
check the water discharge valve
pump reverse
frequently open and close the valve; Start and stop the pump several times, and the time interval between starting and stopping the pump is 2~3 minutes; Check whether the release valve needs to be installed according to the installation method
open the valve; Check whether the valve is installed in the wrong direction
turn off the main power supply and replace the two-wire power line
3. Pump 20 ~ 100hrb starts and stops too frequently
cause analysis and troubleshooting
the selected distance of float switch is too short
the non-return valve fails, and the non-return valve does not return, causing the liquid to flow back into the sewage pool
a. readjust the float switch to extend the operation time
b. check and repair the valve
4. Pump fails to stop
cause analysis and troubleshooting
float switch function failure
the floating ball float is stuck in the working position
check and replace as necessary
loosen and adjust the position as required
5. After the pump is started, the circuit breaker and overload breaker will jump
cause analysis and elimination method
the voltage is too low
the voltage is too high
motor wiring error
deposits are accumulated at the bottom of the volute
check the voltage. If the voltage is too low, it cannot be used; If the cable is too long, resulting in excessive voltage drop, the cable shall be shortened as far as possible, and the thicker cable shall be properly selected
use a transformer to adjust the voltage to the normal range
check the 2014 spring Juxian cable color number and connector label in the control box and check the wiring
clean the pump and sewage tank, see the relevant parts in the installation instructions
6. The pump cannot be started, the fuse is blown or the circuit breaker is tripped
cause analysis and troubleshooting
floating ball fault
short circuit of winding, connector or cable
the pump is blocked
check whether the bypass float switch can start the pump. If so, check the float switch
check with an ohmmeter. In case of short circuit, check the winding, connector and cable
cut off the power supply, move the pump out of the sewage tank, remove obstacles, and try it out before resetting
7. The pump cannot be started
cause analysis and troubleshooting
no power
open circuit of winding, cable, terminal block or control box
the most commonly used method is to check whether the power supply of the control box is normal for a 4mm thick sample with a deflection of 6mm
check the cables, motor connectors and windings. (end)